In case anyone has critical issues with 4.0, and needs to revert to 3.2 before I get back from vacation to fix your problem, here is a link to 3.2:
http://dl.dropbox.com/u/10349201/rt_..._2012_05_23.hl
Just remove the rt_complete folder from the Hero Lab custom output directory, and then install 3.2 with this .hl file. (Under Windows, you can just double-click on the .hl file). The auto-update system will keep telling you that 4.0 is available... just don't accept that update again.
But please don't do this without letting me know about your problem! Otherwise, I won't know to fix it in 4.1.
