Thanks for the report. I'm afraid this is a Hero Lab wide limitation on how many lines of output can be generated for any one thing. I'll put this on the to-do list.
May I suggest using HL's background page for a summary, and creating your full background in a word processor? That way you'll get formatting and spell-checking for your background, and you won't have to re-print the whole thing every time you re-print your character sheet.
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